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Stage 1 ยท Diesel

Volvo Trucks FH16 2010> 16.1l EUR 5 D16G 540bhp remap figures

Stock, this 2010> Volvo Trucks FH16 diesel (16.1L) produces 540bhp and 2651Nm. Our expected figures for a Stage 1 remap are 645bhp and 3090Nm, an expected gain of up to 105bhp and 439Nm.

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Stage 1 remap figures

A Stage 1 remap is a software-only change to the ECU on an otherwise standard car. It needs no extra parts, which makes it the usual starting point.

StockVanguard expectedExpected gain, up to
Power540 bhp645 bhp+105 bhp
Torque2651 Nm3090 Nm+439 Nm

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All maps at a glance

MapPowerTorqueExpected gain, up to
Stock540 bhp2651 Nm
Stage 1Maximum software-only performance645 bhp3090 Nm+105 bhp
+439 Nm
Stage 1 EcoPerformance with economy in mind619 bhp3055 Nm+79 bhp
+404 Nm
Eco mapEconomy first610 bhp3033 Nm+70 bhp
+382 Nm

Who is the Stage 1 map for?

  • Drivers who want stronger pulling power for overtaking, hills and towing, with no parts to fit.
  • Daily and motorway drivers who want the engine to feel less strained at cruising speed.
  • Anyone who wants the biggest software-only change we list for this engine.

What this means for your FH16

Diesel remaps work mainly on boost pressure, fuel delivery and torque limiters, which is why the Nm gain is usually the figure you feel in everyday driving, particularly when overtaking or towing.

This car is listed with a TRW EMS2 E5 engine control unit. We read the ECU on your car and compare it with the software listed here before any work starts, so you know what to expect before you commit.

We remap at our Belgrave Gate workshop in Leicester, or at your home or work within 30 miles, and every job starts with a diagnostic check.

Please note: these are expected figures, not guarantees. Real results vary with the condition of the vehicle, the ECU software version, fuel quality and the hardware fitted. Some options - including Stage 2 and anything that needs extra hardware - are for off-road or competition use only. We check every vehicle first and confirm what is achievable before any work starts.

Figures reviewed 22 October 2026.

Stage 1 questions

How much power does the Stage 1 map give the Volvo Trucks FH16 16.1l EUR 5 D16G 540bhp?

We expect 645bhp and 3090Nm against 540bhp and 2651Nm as standard: up to +105bhp and +439Nm. These are expected figures, and we confirm what is achievable on your own car after a diagnostic check.

Does a Stage 1 remap need any extra parts on the Volvo Trucks FH16 16.1l EUR 5 D16G 540bhp?

No. Stage 1 is a software-only change to the ECU on an otherwise standard car.

Is there a gentler map than Stage 1 for this engine?

Yes, two. Stage 1 Eco is performance with economy in mind: 619bhp and 3055Nm expected. The Eco map is economy first: 610bhp and 3033Nm. Both still sit above the standard 540bhp and 2651Nm.

Do I need to tell my insurer about a remap?

Yes. A remap is a modification, so you should declare it to your insurer.